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Wire Harness manufacturing

A trained technician wears protective gloves while assembling an electrical wiring by hand

The wire harness manufacturing industry is undergoing a profound transformation due to new automotive technologies that accelerate the already increasing complexity of wiring harnesses across the industry. The increase in electrical and electronic components in today's vehicles shifts the responsibility for critical vehicle functions to the wiring harness itself. This shift from mechanical to electronic enablement, combined with increasingly sophisticated electronic systems, results in wiring harnesses that are more complex than ever before. Demands for quick and efficient production of wiring harnesses are also increasing as automakers seek to beat the competition to market.

Cable harness manufacturers also face the threat of losing valuable experience and knowledge gained on the job due to an aging workforce. When engineers retire or find new roles, they take with them important but unwritten information about business processes and design practices. It is critical that harness manufacturers digitally capture this information to train and mentor the incoming workforce and automate complex processes.

To survive and grow in this competitive environment, wiring harness manufacturers must radically change their methods. Digitization is a key adaptation for wire harness manufacturers, providing the tools they need to survive in an extremely dynamic industry. A digital model-based flow unifies the previously fragmented domains of design and manufacturing and captures the tacit knowledge of experienced engineers through integrated design rules. To meet the needs of an evolving industry, it is time for wire harness manufacturers to become digital enterprises.

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