Var Industries leads the digital transformation of manufacturing

With expertise covering the entire product manufacturing process and the integration of cutting-edge technologies, we optimize production processes.
From the introduction of new products (NPI) to the creation of production data (CAM), to the scheduling of production orders (APS), through factory execution control (MES) and data analysis (Manufacturing Analytics) we help companies accelerate time-to-market, stay one step ahead in an increasingly competitive market.
By linking production to engineering, quality management systems, logistics, energy efficiency, and supply chain, we provide a single solution enhanced by AI.

Production Planning (MPS/MRP)

Proper production planning is the starting point for efficient management. The MPS (Master Production Schedule) and MRP (Material Requirements Planning) systems make it possible to forecast demand, plan quantities to be produced and manage material supply. This reduces waste, optimizes time and ensures availability of resources at the right times.

Advanced Scheduling (APS)

Advanced production scheduling (APS) enables creating dynamic work plans, optimizing production sequences based on real-world constraints such as machine availability, operational shifts or order priorities. With these solutions, it is possible to react nimbly to changes and maximize the efficiency of production departments.

Production Order Management

Order management software allows you to monitor every stage of the production cycle, from order creation to order closure. Traceability, work progress, resource status and production time are always under control, allowing greater visibility and decision-making ability in real time.

Materials Management (MRP)

Automated materials management using MRP systems enables coordination of supplies, warehouse and production lines to be better coordinated. Stock breaks and excessive accumulation are avoided, improving logistics flow and reducing capital tied up.

Quality Control

Monitoring quality at every stage of the production process is essential to guarantee high standards and reduce waste. Quality control software integrates tools for data collection, defect tracking, and nonconformity management, ensuring products comply with regulations and customer expectations.

Traceability

Complete traceability of lots and components is an essential requirement in modern industry. Digital systems make it possible to track each product throughout the production chain, offering security, transparency and the ability to intervene immediately in case of problems.

Maintenance Management

Effective predictive and preventive maintenance management helpsreduce downtime and increase plant availability. Dedicated software makes it possible to plan interventions, track activities, and analyze failure history, extending the useful life of equipment.

Analysis and Reporting

The analysis of production data is the heart of continuous improvement. Reporting systems provide customized dashboards, KPIs, and business intelligence tools for making strategic decisions based on real data. A competitive advantage for any company that wants to grow.

Integrations with other systems: MES, ERP, CRM

Integration between manufacturing software and other enterprise systems (MES, ERP, CRM) ensures a consistent and updated real-time information flow. This interoperability enables a unified view of business processes, fostering collaboration, efficiency, and traceability; end-to-end.

Ingegnere che lavora su una simulazione CAD su due monitor

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Benefits

Closed Loop Manufacturing

The video illustrates the features of closed-loop manufacturing (closed-loop production). It is a digital approach that closely connects the world of design with the world of production and use, creating a continuous cycle of information and improvement.

Unlike traditional processes, in which the design is completed in isolation and sent to production without feedback, closed-loop allows production to communicate any problems, inefficiencies or optimization opportunities to engineering in real time.

This two-way flow enables rapid adaptation of design to actual factory conditions, reducing errors, improving quality, and accelerating time-to-market, thanks to a digital thread that integrates all phases of the product life cycle: conception, implementation, and use.

FAQ: frequently asked questions about production

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