Simulation

What is CAE simulation?

CAE simulation allows you to virtually analyze and validate the physical behavior of a product before its production. Thanks to advanced digital tools, mechanical, thermal, vibrational, and dynamic phenomena can be reproduced, speeding up the development cycle and reducing the need for physical prototypes.

The challenge for companies

Companies often find themselves having to develop increasingly complex products in increasingly shorter timeframes. Properly integrating simulation into the design process requires advanced skills and appropriate tools, but also the ability to correctly interpret the results to derive reliable engineering insights.

Var Industries' approach

Through Smart CAE, Var Industries supports companies with a complete ecosystem of software and services for CAE simulation. We offer expert consulting services for implementing efficient digital workflows, model validation, technical training, and coaching in interpreting results, to make simulation a strategic and everyday tool.

What is CFD simulation?

CFD simulation allows you to study the behavior of fluids (liquids and gases) inside or around solid objects, virtually replicating phenomena such as airflow, heat dispersion, ventilation, and turbulence. It is an essential tool for optimizing aerodynamics, cooling, and thermal management.

The challenge for companies

Correctly managing fluid dynamic phenomena requires accurate, often complex and expensive simulations during physical testing. Companies face problems of overheating, efficiency losses, and increasingly stringent regulations in terms of energy consumption and performance.

Var Industries' approach

Smart CAE provides cutting-edge, scalable CFD solutions integrated into design flows. From the choice of the most suitable tool to complete multiphysics simulation, we support our clients in the realization of high-precision fluid dynamics models, even directly integrated into CAD software.

What is FEM modeling?

Finite element modeling (FEM) is a numerical technique used to predict the structural behavior of an object subjected to forces, pressures, vibrations, or thermal stresses. It divides the model into smaller elements to solve the equilibrium equation accurately. 

The challenge for companies

An inadequate mesh or an approximate model can compromise the entire analysis. Companies need to balance computational speed, accuracy, and interpretive capacity of results, often without having the specialized in-house resources to deal with advanced FEM simulations.

Var Industries' approach

With an experienced team and flexible tools, Var Industries, through Smart CAE, helps customers create optimal meshes, define constraints, and choose materials. We offer technical support, result validation, and hands-on training to make FEM analysis a strategic design asset.

What is a Digital Twin

A Digital Twin is the dynamic digital replica of a physical system, capable of receiving data in real time to reflect the current behavior of the product or plant. It is used for predictive monitoring, optimization, and smart maintenance.

The challenge for the companies

Many companies have difficulty integrating real data with simulation models, thus losing opportunities to prevent failures, improve efficiency, or optimize maintenance. The risk is having static models that do not reflect the actual operational state of the system.

The approach of Var. Industries

We design and implement custom Digital Twin, integrating CAE simulation, sensors IoT and AI algorithms. We offer solutions that enable continuous connection between physical and digital, ensuring up-to-date and functional representation of the product throughout its life cycle. 

What is the multi-body simulation

The simulation multi-body enables the study of the dynamics of mechanical systems composed of multiple parts in relative motion (rigid or flexible bodies), analyzing the behavior under stress, shock, vibration, and kinematic constraints.

The challenge for the companies

In the design of complex machinery, it is essential to anticipate problems such as instability, Friction or collisions between components. Simulations must be accurate but also interpretable, avoiding errors in model definition and reducing validation times.

The approach of Var. Industries

We use Simcenter 3D to make realistic multi-body models, validated and integrated with the other disciplines (structural, thermal, CFD). Our experts help the customers to optimize the dynamic behavior of their products, from the stage conceptual until final validation.

What is the PCB simulation

PCB simulation allows the thermal and electrical behavior of printed circuit boards to be analyzed, evaluating signal integrity, thermal dissipation, electromagnetic compatibility, and reliability under real operating conditions.

The challenge for the companies

Designing increasingly miniaturized and efficient electronic devices requires extremely accurate control of heat, signals, and power. Design errors can cause malfunctions that are difficult to detect during the prototyping phase.

The approach of Var Industries

Smart CAE offers specialized tools for the thermal and electrical simulation of PCBs. We support the integration of these tools into the EDA workflow, helping companies anticipate issues such as overheating, interference, or signal degradation as early as the design stage.